論文

査読有り
2017年11月1日

Influence of density and nickel content on fatigue strength of powder-forged gears - Comparison with ingot steel and sintered steel

Journal of Advanced Mechanical Design, Systems and Manufacturing
  • Masanori Seki
  • ,
  • Masahiro Fujii

11
6
開始ページ
JAMDSM0073
終了ページ
記述言語
英語
掲載種別
研究論文(国際会議プロシーディングス)
DOI
10.1299/jamdsm.2017jamdsm0073
出版者・発行元
Japan Society of Mechanical Engineers

In this study, sintered and powder-forged rollers and gears with different densities and nickel contents were fatigue-Tested using a roller testing machine and a gear testing machine in order to elucidate their fatigue strength. The densities of the sintered and powder-forged rollers and gears were in the range 7.01 g/cm3 to 7.84 g/cm3, and the nickel contents of the metal powders were chosen as 0.5 % and 3.0 %. These experimental results were compared with the results for ingot steel ones. The hardness near the surface of the test specimens with a nickel content of 3.0 % was lower than that of the other ones. The pores in the sintered rollers became smaller or disappeared upon hot forging. The failure modes of the rollers and gears were mainly spalling due to subsurface cracking and pitting due to surface cracking, respectively. The fatigue strength of the sintered rollers and gears was the lowest in this experimental range. The fatigue strength of the powder-forged rollers and gears was roughly equivalent to that of the ingot steel ones, respectively. The fatigue strength of the test specimens increased as their density increased. It was clear that the fatigue strength of the sintered and powder-forged rollers and gears was proportional to the hardness at the failure depth for nickel contents of 0.5 % and 3.0 %. In other words, the fatigue strength of the rollers and gears with a nickel content of 3.0 % was similar to those of the others because of the toughness effect of nickel under the same material density.

リンク情報
DOI
https://doi.org/10.1299/jamdsm.2017jamdsm0073
ID情報
  • DOI : 10.1299/jamdsm.2017jamdsm0073
  • ISSN : 1881-3054
  • SCOPUS ID : 85040240156

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