Papers

Peer-reviewed Open access
2014

Influence of motion error of feed drive systems onto machined surface generated by ball end mill

Journal of Advanced Mechanical Design, Systems and Manufacturing
  • Yuki Sato
  • ,
  • Ryuta Sato
  • ,
  • Keiichi Shirase

Volume
8
Number
4
First page
44
Last page
44
Language
English
Publishing type
Research paper (scientific journal)
DOI
10.1299/jamdsm.2014jamdsm0044
Publisher
JAPAN SOC MECHANICAL ENGINEERS

© 2014 The Japan Society of Mechanical Engineers. Although glitches due to motion error of the feed drive systems are typically observed on the machined surface, the relationships between the motion error and glitches are not investigated up to now. The purpose of this study is to clarify the influence of motion error of feed drive systems onto machined surface generated by ball end-mill. In order to achieve the purpose, cutting tests and simulation of hemisphere shape are carried out. The cutting tests of hemisphere are carried out with two kinds of tool paths; uni-directional and bi-directional scanning paths. Parameters of the friction compensator of the NC controller are also changed to investigate the influence of motion characteristics of the machine. In addition, a simulation method for machined surface with the dynamic model of feed drive systems is newly developed. As the results of the cutting tests and simulations, it is confirmed that the proposed simulation method can accurately predict the influences of the motion errors and tool paths onto the machined surface generated by a ball end mill. It is also clarified that the both of motion path and motion errors influence the machined surface, because the innermost motion paths to the work piece are copied onto the finished surface. For example, even if a stepwise error exists on the motion trajectories, the error is not copied onto the finished surface when the surface is generated by bi-directional tool paths, although the error clearly copied on to the surface generated by uni-directional tool path.

Link information
DOI
https://doi.org/10.1299/jamdsm.2014jamdsm0044
J-GLOBAL
https://jglobal.jst.go.jp/en/detail?JGLOBAL_ID=201402239527411208
Web of Science
https://gateway.webofknowledge.com/gateway/Gateway.cgi?GWVersion=2&SrcAuth=JSTA_CEL&SrcApp=J_Gate_JST&DestLinkType=FullRecord&KeyUT=WOS:000347550100001&DestApp=WOS_CPL
Scopus
https://www.scopus.com/inward/record.uri?partnerID=HzOxMe3b&scp=84908626397&origin=inward Open access
Scopus Citedby
https://www.scopus.com/inward/citedby.uri?partnerID=HzOxMe3b&scp=84908626397&origin=inward
ID information
  • DOI : 10.1299/jamdsm.2014jamdsm0044
  • ISSN : 1881-3054
  • eISSN : 1881-3054
  • J-Global ID : 201402239527411208
  • SCOPUS ID : 84908626397
  • Web of Science ID : WOS:000347550100001

Export
BibTeX RIS