論文

査読有り 本文へのリンクあり
2020年1月5日

Investigation of critical material removal transitions in compliant machining of brittle ceramics

Materials and Design
  • Wu Le Zhu
  • ,
  • Beaucamp Anthony

185
開始ページ
108258-1
終了ページ
108258-13
記述言語
英語
掲載種別
研究論文(学術雑誌)
DOI
10.1016/j.matdes.2019.108258

© 2019 The Authors Compliant machining processes, such as bonnet polishing, can be used on hard and brittle ceramic materials such as alumina and silicon carbide, to produce ultra-precise surfaces with sub-micron form accuracy and nanometric surface roughness. However, a comprehensive understanding of the removal mechanism in such process is lacking. In this paper, an analytical model is proposed that is based on the existence of “three zones” in compliant machining process, namely elastic recovery, plastic removal and brittle fracture. The inherent relationships of the three critical pressures with actual pressure, due to compression of the elastic bonnet tool and asperity effect, are established and analyzed in association with different material removal behaviors. Analysis indicates that pad asperity plays an important role in material removal and that lower material hardness combined with higher tensile strength contributes to enlarged plastic removal zone, and thus higher manufacturability. Removal footprints and polishing tests were then generated to verify accurate prediction of the material removal rate under different conditions and demonstrate effectiveness of the proposed model.

リンク情報
DOI
https://doi.org/10.1016/j.matdes.2019.108258
Scopus
https://www.scopus.com/inward/record.uri?partnerID=HzOxMe3b&scp=85074196962&origin=inward 本文へのリンクあり
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https://www.scopus.com/inward/citedby.uri?partnerID=HzOxMe3b&scp=85074196962&origin=inward
ID情報
  • DOI : 10.1016/j.matdes.2019.108258
  • ISSN : 0264-1275
  • eISSN : 1873-4197
  • SCOPUS ID : 85074196962

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